WE CUSTOMIZE
WHAT OTHER CAN’T.

mechanical technologies
division

Our mechanical division mainly develops systems and components for traction and braking equipment in the railway and tramway sector. In 50 years of activity we have produced more than 12,000 items. Incoming materials and components are identified and coded so that they can be traced both during the production phases and afterwards. They are also checked and tested by our internal laboratory to verify their conformity and chemical composition.
The warehouse is divided into areas that follow the evolution of the production steps, thus minimizing procurement times.

SOLUTIONS

We have developed a deep know-how in the field of electromechanics, pneumatics and materials. We have become partners of the major companies operating in the maintenance and assistance of rail vehicles. An expertise that we also exploit in other fields of application offering an updated range of services:

planning and design, with the latest generation software
production of components and systems according to technical specification and design
realization of devices according to sample (reverse engineering)
consulting in the definition of materials and production processes

ENGINEERING

We enable two process options:

from technical data/features: we design the component through three-dimensional modeling with structural checks and calculations;
from sample: in the laboratory we determine what material is made of through chemical analysis, macrographic, micrographic and mechanical tests. Subsequently, with dimensional surveys and scans we elaborate the “mathematics” of the artefact.

Once in possession of the useful data, we start the industrialization by preparing a manufacturing and control plan, and defining the necessary equipment (shells and moulds) and plants, sized on the actual number of pieces to be produced.

PRODUCTION

Manufacturing is developed with state-of-the-art equipment: we work with 3.4.5-axis machine tools, connected and communicating with the technical department. Each phase is digitally monitored and controlled by our specialized staff. Assemblies and welds (with EN 15085 certification) comply with procedures validated according to European standards. We fully apply the guidelines provided for in the Industry Plan 4.0.

INSTRUMENTS

LIST OF MEASURING AND TESTING INSTRUMENTS

Working center C.N. Deckel Maho DMU 80 FD for turning and milling integrated 5-axis for continuos working
Working station REMA CONTROL LEONARD BIG33 5 axes milling machine working area 3300 x 1400 x 1400 mm
Working center with moving column C.N. SIGMA ZENIT 2
Working center with moving column C.N. SIGMA ZENIT 3 with continuously rotary table
Milling – boring machine C.N. SMAP
Milling C.N. NOVAR PARTNER 2200
Universal milling SAIMP
Lathe C.N.C. DAEWOO PUMA 350
Lathe CMT Ursus 250
Lathe CMT Ursus 200
Radial drilling E.M.A. Ra 1100 S / Y
Drilling column GLORY
Drilling on the ground magnetic TENOX STAR
Grinding ALPA 300
Beveller VINEGAR Mod.11
Automatic Sawing FRIGGI 1MF320
miter saw for aluminum MECAL SW450
band saw OPUS 400
sawing machine disk IBP
Band saw IMET
Tool setting Elbo Controls
EDM FANUC W0

Hydraulic press C.M.P. ( 400 tons )
Hydraulic press C.M.P. ( 200 tons )
Mechanical press San Giacomo T20 EC ( 20 Tons )
Centre for nibbling and punching TECHNOLOGY Mod . T30
Shear RIBOLDI
Press brake …
Shear Universal OMERA
Notching COMACA
Pounding WALCO

Soldering station FRONIUS TPS/I 400
Soldering station FRONIUS TPS5000 ALU AND TRANS – SYNERGIC
Soldering station FRONIUS TIG MAGIC WAVE 3000
Soldering station ESAB Aristo 2000
Soldering station KEMPPI type PS8 5000
Soldering station HOBART MEGAPULSE 350 A
Train short arc welding SOYER BMK – 8
Soldering station HOBART MIG 410
Soldering station SIEV Filcor 25
Torch Castolin for performing anti-wear coatings with technology “Eutalloy”
Positioner Mod. PTA 400
Positioner MECOME mod. TR 70
Station soldering and brazing
welder ARO
welder ISEA
welder ISEA
Air plasma cutting WEMI
Modular benches for 3D and welding

Work assembly bench with complete mechanical and pneumatic equipment
Work pneumatic bench for test valves

INSTRUMENTS

LIST OF MEASURING AND TESTING INSTRUMENTS

Optical emission spectrometer GNR – SOLARIS CCD Plus – Complete with the following bases : steel (all types),aluminum (all types), copper alloys
three-dimensional measuring machine DEA Mistral measuring range 1000mm x 700mm x 500mm
Test bench granite POLI meas. 1400mm x 800mm
Test bench cast iron meas. 2400mm x 1200mm
Equipment for magnetic checks TemaFlux (Electromagnetic Yoke Mod.48V double-jointed – Wood’s lamp reflector PS135 – Labio)
Equipment control ultrasonic IMG Model D20 Plus with probes flat and angular
Roughness ALPA RT – 30
Digital Device for the measurement of non-magnetic layers of magnetic materials and of insulating layers on iron materials.
Column digital metering instruments 0-600.
Digital dial with ability to set tolerance ranges for detecting series of shares.
A series of external micrometers (measuring capacity 0-500 mm).
Series of micrometers chucks for interior (measurement capabilities 0. -200 mm ).
Series of calipers (measuring capacity 0-1500 mm).
Durometer AFFRI with ability to run/check Rockwell and Brinell hardness.
Durometer AFFRI 3000 Kg for Automatic Brinell hardness with digital display and output data.
Series of smooth rings certificates (SIT NAMAS) for calibrating micrometers and bore gauges.
Set of gauges 1/50 with measuring range 0 to 2000 mm
Series of gauge blocks certified (SIT NAMAS) for calibration of gauges and micrometers.
Precision Digital Thermometer (measurement capabilities -200/+1350° C )
Series of precision square rulers.
Buffers go/not go smooth and threaded and threaded report rings

PRODUCTS

Thanks to our skills and production capacity,
we can achieve the following in a short time
custom-made products also in small batches and for possible sampling / prototyping.